Fibre / Raw Material Preparation
Selected fibres are classified by batch, blended according to the recipe plan and brought to the right moisture and conditioning values. Traceability codes are assigned to provide a reference for subsequent stages.
Laboratory
Products and yarns are verified through tests for weight, dimensional stability (shrinkage), colour standardisation and fastness (washing/rubbing), pilling and abrasion. Colour recipes and batch matches are approved here; when needed, cross-verification is carried out with accredited external laboratories.
Yarn Preparation
Yarns are produced in the target count range (e.g. Ne 2/1 – Ne 30/1); blend ratio, twist and lubrication values are adjusted according to product type. Batch consistency is monitored with evenness and tenacity measurements.
Weaving, Finishing & Quality Control
After warp preparation and loom setup, serial weaving begins. Width, weight, weft/warp density, edge integrity and surface quality are continuously monitored with in-line controls; deviations are corrected immediately. Fabric leaving the loom is processed according to the product: for Blanket, shearing/levelling, sizing and fringe/edge stitching; for Pique, sizing and overlock/binding; for Kilim, sizing, edge reinforcement and back cleaning. Once dimensions and appearance are approved, products are packed in protective packaging with lot-barcode labels and prepared for shipment.